According to International Electrotechnical Commission (IEC) 60950, the withstand voltage test for basic insulation is 2U + 1,000 VRMS, where U is the maximum operating voltage of a system. A manufacturer may need to apply a 4,242-V withstand voltage test when designing an 800-V system based on Equation 1:
Withstand voltage testing is used to check whether a given electrical product or part provides sufficient dielectric strength (i.e., insulation strength) for the voltages to which it may be exposed. Three locations are tested: 1.
Withstand voltage testers must be able to apply the test voltages described in the standard and to measure the breaking current. They are also subject to requirements such as the following as imposed by standards and laws: • The voltmeter precision must be JIS Class 1.5 or greater.
A manufacturer may need to apply a 4,242-V withstand voltage test when designing an 800-V system based on Equation 1: Figure 2 illustrates this withstand voltage test, taking the previous insulation monitoring configuration, removing the high-voltage battery, and applying 4,242 V across a terminal and chassis ground.
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