Lithium-ion battery packs have many components, including cells, BMS electronics, thermal management, and enclosure design. Engineers must balance cost, performance, safety, and manufacturability when designing battery packs. Continued technology improvements will enable safer, cheaper, smaller, and more powerful lithium-ion packs.
What’s a Lithium Battery Pack and Its Casing? A typical Li-ion battery pack consists of: • The Enclosure: Usually split into an upper cover and a lower case (or tray). • Li-ion Cells: The core energy storage units. • High-Voltage (HV) Components: Connectors, busbars, etc., for power transfer.
(See Fig 1: Basic Battery Pack Structure) The enclosure holds all these parts securely and mounts the entire battery system to the EV chassis or boat structure. • Lower Case/Tray: This is the workhorse. It bears most of the weight of the cells and internal components and requires significant structural strength.
In more detail, let’s look at the critical components of a battery energy storage system (BESS). The battery is a crucial component within the BESS; it stores the energy ready to be dispatched when needed. A battery contains lithium cells arranged in series and parallel to form modules, which stack into racks.
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Learn about battery structure at Panasonic Energy Co., Ltd.''s Battery Education Academy. Science fun for kids.
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